Mazak HCN-5000 with PALLETECH High Rise System
The Mazak PALLETECH High Rise System is an advanced modular automated manufacturing system designed to maximize machining productivity, floor space efficiency, and unmanned operation capabilities.
What is the Mazak HCN-5000 with PALLETECH High Rise System?
The PALLETECH High Rise System (HRS) is an extension of Mazak’s proven PALLETECH Automation System, distinguished by its vertical storage capability. It is built around the concept of multi-level pallet storage, allowing more efficient use of floor space and expanded system capacity without increasing the machine shop’s physical footprint.
The Mazak HCN-5000 is a high-performance horizontal machining center (HMC) that is known across the industry for its speed, accuracy and ability to handle complex components with ease.
When paired with the PALLETECH HRS, the HCN-5000 is a perfect example of dynamic automation at work. More parts produced more efficiently, with exceptional quality and precision.
Features of the Mazak PALLETECH High Rise System
Vertical Pallet Stocker (High Rise Design)
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Multi-level storage rack that can hold a high number of pallets vertically—typically up to three or more levels.
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Increases pallet capacity per square foot of floor space.
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Customizable to fit available vertical clearance and production needs.
Automatic Material Handling
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Integrated pallet changer system and material handling robot automatically deliver raw or in-process parts to and from machines.
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Reduces idle time between operations and supports lights-out machining.
Machine Tool Integration
The system is compatible with a wide range of Mazak horizontal machining centers (HMCs), including:
- HCN Series (Horizontal Center Nexus)
- VARIAXIS Series (when used in horizontal configurations)
- e-Vertical or multitasking machines in custom configurations
MAZATROL Smooth PMC (Production Management Control)
Intelligent production scheduling and control software that provides real-time visibility into production status and asset utilization.
It also manages:
- Machine priorities
- Tool availability
- Maintenance alerts
- Part programs
- Operator instructions
Tool Management System
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Tracks tool life, wear, and availability across all machines in the system.
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Helps prevent tool breakage and reduces downtime due to tool unavailability.
Features of the Mazak HCN-5000 HMC
500mm pallet HMC
- Optimized for medium-sized parts and multi-face machining.
- Ideal for castings, precision housings, and prismatic components.
Full 4-axis capability
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Integrated rotary B-axis allows for multi-sided machining in one setup.
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Reduces handling time and ensures higher part accuracy.
High-speed, high-torque spindle
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Up to 14,000 RPM spindle speeds for rapid metal removal.
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Handles both hard metals and aluminum with equal precision.
MAZATROL SmoothG CNC control
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Industry-leading control system known for intuitive operation and fast programming.
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Supports both conversational programming and full G-code compatibility.
Benefits of the Mazak PALLETECH High Rise System
Extended Unattended Operation
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The system can run lights-out (overnight or weekend) by staging sufficient raw material and tools in advance.
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Boosts spindle utilization well beyond manual operations.
Space Optimization
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High-rise vertical pallet racking means more pallets per square foot—critical for shops with limited real estate.
Flexible, Scalable Design
Modular system allows:
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Starting with one machine and expanding later.
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Adding more machines, pallet racks, or loading stations as production needs grow.
High-Mix / Low-to-Mid Volume Friendly
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Ideal for flexible manufacturing environments where product mix changes frequently.
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Smart software dynamically adjusts priorities based on due dates, material/tool availability, and machine readiness.
Reduced Labor Dependence
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Minimal operator intervention required during production shifts.
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Frees up skilled labor for programming, inspection, and higher-value tasks.
Learn more
Contact us to learn more about how the Mazak HCN-5000 with PALLETECH High Rise System helps us better serve our customers.
Industries Served:
Defense • Motorcycle • Hydraulic Components • Agriculture • Aerospace • Heavy Equipment
Locations:
Jefferson, WI Location
211 Collins Road
Jefferson, WI
920-674-6003
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We are...
Proudly American
Basin Precision Machining is proudly American, built on the values of hard work, grit, and a commitment to excellence that this country was founded on. Every component we produce is a testament to American craftsmanship and resilience, and we stand tall knowing that when manufacturers choose to work with us, they’re choosing to keep manufacturing strong right here at home in the USA.
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Working smarter
Our Horizontal Machining Center capacity has been expanded with the addition of a Mazak Palletech Flexible Manufacturing System (FMS). One of the largest in the country, our system offers 6 500MM Horizontal Machining Centers, 120 pallets, and 348 tools per machine. We can now produce any mix of complex parts with zero setup.
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Customer satisfaction is at the heart of everything we do. We work closely with clients to understand their needs, deliver precision parts on time and maintain the highest quality standards. Our dedication to continuous improvement, responsive communication and reliable performance ensures that every project meets, or exceeds, expectations and works toward lasting partnerships grounded in trust and proven results.
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Basin Precision Machining | 211 Collins Road | Jefferson, WI | 920-674-6003