Precision Manufacturing for Sprockets, Shafts, Discs and Gears

Basin Precision Machining specializes in the manufacture of sprockets, gears and hubs. We have specialized state-of-the-art equipment that allows us to mass produce wheels with teeth on the inside and outside diameters with exceptional precision.

Providing the Midwest with motion and torque since 1980

In industries where performance, reliability and efficiency are non-negotiable, the quality of your components determines the success of your products. Sprockets, shafts, discs and gears are critical to mechanical systems in automotive, agriculture, aerospace, energy and heavy equipment manufacturing. Producing these parts to exact specifications requires more than just a machine—it demands a specialized CNC machine shop with the expertise, equipment and processes to meet the highest standards.

Why a specialized machine shop matters

Unlike simple, non-critical components, sprockets, shafts, discs and gears are responsible for transmitting power, maintaining alignment, and enabling smooth, efficient motion. Even the slightest deviation in tolerances can lead to performance losses, excessive wear or premature failure.

A specialized machine shop:

  • Uses advanced CNC turning, milling and grinding equipment to achieve tight tolerances. Learn more »

  • Understands the metallurgy and heat treatment requirements for high-strength, wear-resistant parts.

  • Has in-house quality inspection capabilities to verify every dimension, tooth profile and surface finish. Learn more »

  • Can produce both prototype and high-volume production runs without sacrificing consistency.

Who needs these parts?

Sprockets, shafts, discs and gears are essential for just about any mechanical machine that moves. Specifically, these precision components are essential for:

  • Tier 1 automotive suppliers manufacturing transmissions, drive systems and timing mechanisms. Learn more »

  • Agricultural equipment makers producing tractors, harvesters and industrial machinery. Learn more »

  • Aerospace manufacturers requiring high-strength, lightweight motion control parts. Learn more »

  • Energy sector companies using durable gears and shafts in turbines and pumps. Learn more »

  • OEMs and industrial equipment manufacturers who cannot risk downtime due to part failure.

Equipment needed to produce sprockets and gears

Producing these parts with accuracy and repeatability requires:

  • Multi-axis CNC lathes and mills for complex shapes and high precision. Learn more »

  • Gear cutting and hobbing machines for accurate tooth geometry. Learn more »

  • Vibratory and thermal deburring machines for ultra-smooth finishes. Learn more »

  • Coordinate measuring machines (CMMs) and optical inspection systems to ensure conformance to spec. Learn more »

Challenges of machining these parts

Manufacturing sprockets, shafts, discs and gears comes with unique challenges:

  • Tight tolerances – Even a few microns can affect performance and fit.

  • Material hardness – High-strength alloys require precise tooling and cutting strategies.

  • Complex geometries – Internal splines, helical teeth and custom profiles require advanced equipment and programming.

  • Surface finish requirements – Smooth finishes reduce friction and extend lifespan.

  • Volume scalability – Meeting high production demands without sacrificing quality.

These challenges highlight why not every machine shop is qualified to produce motion and torque components to industry standards.

 

Partner with a proven manufacturing specialist

Whether you need a short-run prototype or a large-scale production order, choosing the right machine shop can save you costly downtime, warranty claims and production delays. By working with a shop experienced in producing sprockets, shafts, discs and gears, you ensure that your parts meet or exceed industry standards—every time.

Let’s talk about your next project and how our precision manufacturing can give you a competitive edge.

Industries Served:

Defense • Motorcycle • Hydraulic Components • Agriculture • Aerospace • Heavy Equipment

Locations:

Jefferson, WI Location
211 Collins Road
Jefferson, WI
920-674-6003

Your Solutions

We are...
State-of-the-art

Our proprietary software, Total Tool Maintenance TM™ (TTM™), Automation in Manufacturing™ (AIM™), and Scheduling System provide the data and information we need to produce quality parts, on-time.

We are...
Working smarter, not just harder

Our Horizontal Machining Center capacity has been expanded with the addition of a Mazak Palletech Flexible Manufacturing System (FMS). One of the largest in the country, our system offers 6 500MM Horizontal Machining Centers, 120 pallets, and 348 tools per machine. We can now produce any mix of complex parts with zero setup.

We are...
Innovative

  • Our teams have the resources to meet customer needs.
  • FMS automation reduces setups and maximizes utilization.
  • Thermal deburring processes for 100% burr free product.
  • Coordinate measuring machines and a fully networked facility help teams quickly gather relevant, accurate information

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Jefferson, WI Location • Basin Precision Machining • 211 Collins Road • Jefferson, WI • 920-674-6003